TROUBLESHOOTING TOOLS


Our virtual troubleshooting service is available through internet access, emails, cloud files, and phone contact and include product and process consulting, personnel training, defect troubleshooting, and optimizing the plastic injection molding process.

Simply use the CONTACT US form to start the FREE initial discussion of your needs. We'll let you decide if we can help.

We would appreciate the opportunity to assist you.

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Virtual Troubleshooting Service

1 - Our Virtual Service

Our Troubleshooting Guide For Injection Molders contains 200 pages and covers 24 of the most common defects and addresses the likely causes and solutions. Includes splay, blush, voids, warp, short shots, cracks, black marks, streaks, and a variety of other common
defects. Includes a full color, 4 page centerfold showing typical examples of all defects covered in the text.


The Troubleshooting Guide was written by  expert and Certified Troubleshooter Douglas M. Bryce and includes other detailed information for troubleshooting such as proper venting practices, the role of the operator, understanding materials, and recommended melt and mold temperatures for trouble-free molding.

Also includes a glossary of common terms used in the plastic injection molding industry.

NOTE:This publication is available as a hard cover book ($19.95 with FREE shipping), a PDF eBook ($8.95 download), a Kindle eBook $9.95 download) and an Instructed Training CD ($21.95 with FREE shipping). Make your choice during the purchase.
Texas Plastic Technologies Troubleshooting Guide

2 - Troubleshooting Guide

Troubleshooting Guide - Sample

FROM $8.95

Troubleshooting Guide Hardcover or CD
Troubleshooting Guide PDF or Kindle

For Hardcover or CD -

For PDF eBook -

Douglas Bryce Comments

Cycle Time Costs


We tend to overlook the need for improving profitable jobs.

Even profitable products should be analyzed for cycle time improvements.


In a 24 hour facility, saving just 1 second per cycle can result in a bottom-line increase to profits of $10,000 annually.

Waterline Scale


Removing scale from mold and chiller waterlines is essential to improving cooling performance.


A buildup of just 0.015” in a 1/2” line can result in a cooling loss of 40%.


Are You Benchmarking?


Be wary. Your competition is not going to provide you with any accurate information.


Instead, you should consider benchmarking your own facility.


Record all of your existing conditions of interest. Then do everything you can to improve them.


Troubleshooting Guide Kindle

For Kindle eBook -